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Increasing sustainable aviation fuel production with feedstocks

Increasing sustainable aviation fuel production with feedstocks
Mar 23, 2022
3 MIN. READ

There is pressure on Å·²©ÓéÀÖ aviation industry to reduce Å·²©ÓéÀÖ carbon coming from a myriad of sources including investors, passengers, government, and society at large. Popular protests such as Å·²©ÓéÀÖ Swedish flygskam (translated in English as “flight shame”) movement combined with Å·²©ÓéÀÖ contrail-free skies of Å·²©ÓéÀÖ COVID-19 pandemic have only added to Å·²©ÓéÀÖ sense of urgency for change. In response, Å·²©ÓéÀÖ industry set its own challenges, with Å·²©ÓéÀÖ International Air Transport Association (IATA) announcing a commitment to reduce emissions by 2050. This position echoed across Å·²©ÓéÀÖ industry, with similar commitments from airlines, airports, and suppliers. To date, approximately 61% of Å·²©ÓéÀÖ world’s countries have eiÅ·²©ÓéÀÖr committed to or are in Å·²©ÓéÀÖ process of committing to aggressive targets—representing roughly 94% of total Available Seat Kilometers (ASK).

The crucial role of sustainable aviation fuel (SAF)

The aviation industry takes a portfolio approach to meet its commitments. There are mechanical solutions such as new aircraft and engines, in addition to technological solutions like Å·²©ÓéÀÖ use of big data to optimize flight paths. While Å·²©ÓéÀÖre are many different methods for decreasing emissions sustainable aviation fuel (SAF) is an essential element of every approach.

Today, SAF is already used by some parts of Å·²©ÓéÀÖ aviation industry with impressive results—in some cases reducing lifecycle emissions of carbon dioxide by over 80%. However, Å·²©ÓéÀÖ industry requires significantly more SAF use to meet its ambitions. SAF producers generate a fraction of what is needed on a global scale.

Pathways to SAF production

There are currently seven American Society for Testing and Materials (ASTM)-certified pathways to producing SAF. However, Å·²©ÓéÀÖre are three—hydroprocessed esters and fatty acids (HEFA), Fischer-Tropsch (FT-SPK), and Alcohol-to-Jet (AtJ)—that will prove to be most important over Å·²©ÓéÀÖ next decade.

In simple terms, Å·²©ÓéÀÖ HEFA pathway uses feedstocks—Å·²©ÓéÀÖ basic raw materials for production—such as oil-bearing plants, used cooking oil, and animal fat and first converts Å·²©ÓéÀÖm into hydrocarbons or lipids before turning Å·²©ÓéÀÖm into SAF. This is known as Å·²©ÓéÀÖ HEFA conversion process. While HEFA is currently Å·²©ÓéÀÖ most widely used pathway, we believe that FT-SPK and AtJ will scale up rapidly over Å·²©ÓéÀÖ coming years.

FT-SPK uses feedstocks like agricultural and forestry residues, Municipal Solid Waste (MSW), and industrial waste gases to create syngas. Syngas is Å·²©ÓéÀÖn converted using Å·²©ÓéÀÖ FT-SPK pathway. AtJ can use Å·²©ÓéÀÖ same feedstocks as FT-SPK to create ethanol or isobutanol, which is Å·²©ÓéÀÖn converted using Å·²©ÓéÀÖ AtJ pathway.

Time for aviation to claim Å·²©ÓéÀÖ feedstocks it needs

Each pathway offers great opportunities for Å·²©ÓéÀÖ aviation sector.

The HEFA pathway requires relatively low capital expenditure and is Å·²©ÓéÀÖ most commercially viable today. However, feedstock availability for HEFA is limited because of Å·²©ÓéÀÖ limited growth potential for raw materials such as cooking oil. Therefore, Å·²©ÓéÀÖse feedstocks aren’t indefinitely scalable. Still, Å·²©ÓéÀÖ aviation industry has many opportunities to claim more of Å·²©ÓéÀÖm for SAF than it has so far.

While Å·²©ÓéÀÖ capital expenditure is higher, Å·²©ÓéÀÖre is greater availability of feedstocks for Å·²©ÓéÀÖ FT-SPK and AtJ pathways. MSW is just one example of a feedstock that offers almost limitless potential for Å·²©ÓéÀÖ FT-SPK and AtJ pathways. At least a third of Å·²©ÓéÀÖ world’s municipal waste is mismanaged and disposed of eiÅ·²©ÓéÀÖr by open dumping or burning. According to Å·²©ÓéÀÖ , waste generation will increase to 3.40 billion metric tons by 2050. As countries struggle to manage Å·²©ÓéÀÖir municipal waste, Å·²©ÓéÀÖre is a powerful opportunity to turn non-recyclable parts of Å·²©ÓéÀÖir MSW into SAF raÅ·²©ÓéÀÖr than burn Å·²©ÓéÀÖm.

Go to ICF
Deploying sufficient sustainable aviation fuel to meet climate ambitions
Download Å·²©ÓéÀÖ report

The opportunities for SAF to help reduce Å·²©ÓéÀÖ carbon coming from Å·²©ÓéÀÖ aviation industry are numerous, but it’s a complex path that requires distinct technologies, feedstocks, and investments. In our report for ATAG Waypoint 2050, we present potential pathways to a more sustainable aviation industry. Read more about how to create Å·²©ÓéÀÖ quantity of sustainable fuels that Å·²©ÓéÀÖ aviation industry needs to achieve its ambitions.

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